Aircraft repaired, ready to fly

  • Published
  • By Bill Orndorff and Senior Airman Stefanie Torres
  • 309th Maintenance Wing and 388th Fighter Wing
After investing two years of maintenance work and $1.1 million to repair a crash-damaged F-16, maintainers from the 649th Combat Logistics Support Squadron returned the aircraft to its owners during a ceremony here May 7.

The returned aircraft is one of two F-16s belonging to the 388th Fighter Wing's 421st FS that were damaged during a 2003 deployment. After losing hydraulic pressure and control, the first aircraft impacted a parked aircraft on the tarmac of an air base in southwest Asia.

"At $30 million a copy per F-16, this has been an exceptional return on investment for the Air Force," said Lt. Col. Dan Sny, commander of the 309th Maintenance Wing's 649th CLSS. "It's a great investment on an aircraft that would otherwise be retired."

Brig. Gen. Art Cameron, 309th MXW commander, and Col. Robert Beletic, 388th FW commander, attended the ceremony to mark the aircraft's turnover.

"The 309th MXW is all about increasing combat capability," said General Cameron. "What we're doing here today is helping increase the lethality of the 388th FW by giving them back iron."

And the 388th FW mission to fly and maintain aircraft in preparation for world-wide deployments could not happen without the work of its Air Force Material Command counterparts at Hill, said Colonel Beletic. "This single F-16 will provide 18.4 sorties each month, from now until the 421st FS deploys, in essential training for our pilots and maintainers."

The return of the damaged jet will greatly benefit the 421st FS. While many of its aircraft spend time in depot upgrades, aircraft availability rates in the squadron are low.

The return of this aircraft and, eventually, the second aircraft will increase the fleet by 8 percent, according to Lt. Col. Geoffrey Bacon, 388th Aircraft Maintenance Squadron commander.

"Availability of more aircraft helps to ensure both the active duty personnel from the 388th FW and the integrated Reserve personnel from the 419th FW are able to fly and train to the needs of the mission," he said.

In 2003, the 649th CLSS was tasked by the Safety Investigation Board to evaluate both damaged aircraft for repair. The squadron deployed a 10-member team to disassemble and ship both aircraft to Hill AFB for repair in their maintenance facility.

"Ironically, we had to go all the way to the desert to pick up two planes that belong to a wing stationed here," Colonel Sny said. "The phase one evaluation of the damage was done about four years ago, but we didn't bring the aircraft into maintenance until about two years ago because of other workloads. Our hangar only has room for four F-16s at one time."

The F-16 System Program Office at Wright Patterson AFB reviewed the 649th maintenance plan and provided guidance to ensure the repairs will keep the aircraft flying.

During maintenance work on the parked aircraft, the 649th CLSS replaced more than 50 structural components from the left side of the cockpit, including two that were locally manufactured because they weren't available through normal supply channels.

Over the past two years, the 649th CLSS Crash Damage Repair program has returned seven F-16s, which would otherwise have been retired, back to warfighters across the Air Force. In addition to CDR, the 649th CLSS deploys 60 Depot Field Teams annually to perform heavy depot maintenance that is beyond the capabilities of the field-level maintenance organizations.

"A lot of our work is at remote locations," Colonel Sny said. "It can be in Iraq or a Guard unit in Des Moines, Iowa, and anything in between to include foreign military sales. We do work in Egypt, Taiwan, Bahrain -- we service the entire F-16 fleet worldwide, regardless of which air force it belongs to."

Along with the parked aircraft, the return of the run-away aircraft will be the bigger of two milestones.

"The return of the second aircraft will be at a period of time when the 421st AMU is at its lowest aircraft availability point," Colonel Bacon said.

The second aircraft is scheduled for completion in August.